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equipment availability in maintenance management

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“Bad actors” detection and classification. Spare parts management: risks and costs. From failures management to equipment management. The more details you give on your situation, the better we can help you. Risks Based Inspection and basics in Safety Instrumented Systems (SIS). Analytical techniques for evaluation of a mine's maintenance performance using equipment fdure and repair time data are presented. KPI Standard: Physical Availability will be calculated as follows: SH – DFI I SH X 100 = Physical Availability It is the total maintenance work hours scheduled divided by the total scheduled and unscheduled hours worked for a given period of time. Overall cost of failure: non-efficiency costs. Try our Maintenance Software For Free. KPI Standard: The “Equipment Down Time Delays” report is a line item summary of individual delay groups that contribute to the total downage time for the reported period. This is a key success factor in contributing to missions success. From failures management to equipment management. MH + UMH = Total Maintenance Work Hours. Gestion des déchets Gestion du recyclage Service d’entretien Demande de soumission Contact. JavaScript seems to be disabled in your browser. Maintenance levels in regulations. Basic Maintenance Management KPI’s: Equipment Mechanical & Physical Availability, Down Time Delays, Utilization & Schedule Compliance VS Unscheduled Work. Implement a model to manage detached pieces inventory . It is verified by the Maintenance Superintendent. Just call. MIS data required to produce an accurate and timely report. Definition: “Equipment Utilization” measures the percentage of time a piece of equipment is actually operationally in a 24 hour day, for a given period of time. implement an effective subcontracting policy. Regardless of the product or production type, all plants are integrated. “The term ‘equipment management’ implies a cohesive effort on the part of the entire organization—not just those routine activities performed by the maintenance department.” Beyond having predictive, cohesive maintenance practices, the focus of the Caterpillar® document is on one key factor: Measurement. equipment obsolescence, spare parts availability, maintenance costs as well as asset performance. Reliability Key Performance Indicators: MTBF, MTTR, availability. Standard data used for a turnaround. OH = Operating Hours Financial breakdown and cost estimate. Plant engineering, purchasing and other plant fu… This course is intended for engineers and maintenance managers in the process industries. KPI Standard: This standard will be written on ERP selection. Procedure: Monthly and or as directed the Maintenance Planner will compile all necessary MIS data required to produce an accurate and timely report. Scheduled vs Unscheduled Maintenance Work. Procedure: Monthly and/or as directed the Maintenance Planner will compile all necessary MIS data required to produce an accurate and timely report. Responsibility: The monthly calculation and reporting of Equipment Down Time Delays is the responsibility of the Maintenance Planner. Maintenance work should only be undertaken by those who are competent to do the work, who have been provided with sufficient information, instruction and training (PUWER regulations 8 and 9). UMH = Unscheduled Maintenance Work Hours Periodic confirmation of schedule compliance performance measures is the responsibility of the Maintenance Superintendent. Maintenance audits. At the same time, you have direct access to all the data you need regarding equipment, resources, and logistics. The performance measurement is the line item summary of the total amount of equipment or machinery downage expressed as a percentage of total delay hours. Documentation: Equipment Utilization data, calculations and routine monthly reports will be developed and contained in the sites MIS system. It is verified by the Maintenance Superintendent. Standard KPI: Equipment Utilization will be calculated as follows: OH / OH + DH + I/SH X 100 = Equipment Utilization Maintenance management is using intelligent computer software, such as MicroMain’s CMMS, to better track your business’s resources such as labor, materials, and equipment. The main objectives of maintenance management are as follows: (1) Minimizing the loss of productive time because of equipment failure to maximize the availability of plant, equipment and machinery for productive utilization through planned maintenance. Outage due to equipment in hours per year = 1/rate = 1/MTTF = 0.01235 hours per year. 1. The performance measurement is the total amount of scheduled maintenance resources directed towards maintenance tasks expressed as a percentage of total maintenance hours. Waste management Recycling management Maintenance … Then reliability centered maintenance (RCM) started to take off and this saw the advent of reliability, or to be more correct, the term reliability. For more information and/or to organize a session: This course can be adapted to virtual classroom mode. Upon completion of the course, participants will be able to: implement and optimize maintenance policy. Conclusions Statistical analyses conducted by a number of industrial, trade and professional organizations conclusively point to the fact that maintenance is the primary source of less than 20 percent of availability losses. Task planning and project manager tools: coordination ranges, execution ranges, margins, critical path. Standard KPI: Mechanical Availability will be calculated as follows: OH / OH + DU X 100 = Mechanical Availability DH = Down Hours. Basic Elements of Maintenance Management. The performance measurement is the productive time expressed as a percentage of the time available. It provides the baseline information including equipment maintenance and operating parameters. understand reliability analysis and improvement techniques. Scheduled Work is defined as: Any maintenance job or task that has a start date and time formally agreed to by both the Operations and Maintenance supervision, is placed on the Weekly Maintenance Schedule, and there are resources planned to address it. Overall equipment effectiveness is a maintenance KPI that measures an asset’s level of productivity. The performance measurement is the productive time expressed as a percentage of the total time available. Availability refers to the duration of time that a plant or a particular equipment is able to perform its intended task. set objectives in terms of the company's overall efficiency. By continuing with the above example of the AHU, its availability is: 300 divided by 360. Who can undertake maintenance of work equipment. This performance measurement applies to all Maintenance Areas. Leave your phone number if you would like us to call you. A new shift in maintenance paradigm is also highlighted. 4. Responsibility: The monthly calculation and reporting of Scheduled vs Unscheduled Maintenance work is the responsibility of the Maintenance Planner. Documentation: The Utilization Availability data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Definition: “Physical Availability” shows what percentage of the available time a piece of equipment or machine was operating based on its production schedule. Detailed preparation and works management. IMPROVING THE MAINTENANCE WORK MANAGEMENT. KPI Standard: Equipment Utilization will be calculated as follows: Operating Hours/Total Hours = Equipment Utilization. Documentation: The Mechanical Availability data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Your leadership must understand that reliability management is not just doing maintenance better. Preventive maintenance, therefore, loses its urgency and breakdown maintenance becomes the order of the day. Procedure: Monthly and as directed the Maintenance Planner will compile all necessary Integration of the maintenance policy within the company. In U.S. manufacturing, equipment availability is generally ensured by the existence of standby equipment, i.e., buying two machines when one will produce the desired throughput. It is verified by the Maintenance Superintendent. The efficacy of these techniques is illustrated through a case study of the mobile equipment in an underground mine operating at high altitude. Overall Equipment Effectiveness (OEE) was conceptualized and introduced by the father of Total Productive Maintenance (TPM), Seiichi Nakajima. Availability, also known as operational availability, is expressed as the percentage of time that an asset is operating compared to its total scheduled operation time. What Is Reliability Engineering?Learn about it here. This course aims to increase skills on how to implement a customized maintenance policy and to provide the practical tools to implement reliability improvement processes. Preventive maintenance tools: vibration measurements, oil analysis, thermography, use of non-destructive testing. set up conditions for the successful management of plant turnarounds. Different types of maintenance: preventive (systematic, conditional, predictive) and corrective. Maintenance is another important aspect of system performance after reliability. This course is available in In-house and is customizable. Maintenance Best Practices for Outstanding Equipment Reliability and Maintenance Results Maintenance Planning and Scheduling Day 1 Training Course Slides with Complete Explanations from the Maintenance Planning and Scheduling for World Class Reliability and Maintenance Performance 3-Day Training Course Phone: Fax: Email: Website: +61 (0) 402 731 563 +61 (8) 9457 8642 … This is expressed in percentage and calculated using the following methods Inspection plans: goals of an inspection department, links with maintenance work. There was a plethora of job adverts, articles and presentations at conferences that included the term reliability. The Availability of an Equipment is known by different names such as – Equipment Availability – Operational Availability etc. The delivery method is interactive and based on participants’ own experience. opted for Total Productive Maintenance (TPM) usually rank their equipment according to maintenance standards Many workshops and case studies illustrating the techniques and topics studied. DH = Down Hours Documentation: The Scheduled vs Unscheduled Work data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Availability is, in essence, the amount of time that an item of equipment or system is able to be operated when desired. Work scheduling: task sequencing, procedures and work planning. Using this important information, you can make more informed decisions when it comes to creating improvements in your maintenance management process. Definition: The “Equipment Down Time Delay” shows what percent each delay line item contributed to the total downtime. Steering committee, organization and Key Performance Indicators. It can be certified, under the conditions set out in "prerequisites". In his book Introduction to TPM published in 1988, he notes that prize-winning companies have OEE scores of 85% or more—known as the world class rating. It assumes that spare parts and manpower are 100 percent This performance measurement applies to all Maintenance Areas. In addition, maintenance management must ensure that all maintenance employees follow standard practices and fully support continuous improvement. Laboratory Testing Consulting & Engineering Process Equipment. To calculate availability, use the formula of MTBF divided by (MTBF + MTTR). Rental of sturdy and safe equipment that is new or refurbished. An average company, on the other hand, might have an OEE score of around 40%. You must have JavaScript enabled in your browser to utilize the functionality of this website. This course is part of the advanced professional framework in industrial maintenance. Dynamics Maintenance Management supports your organization by optimizing your plant’s preventative periodic maintenance and internal maintenance requests as well as repairs. Work scheduling: task sequencing, procedures and work planning. Redundancies studies, on-site spare management and models. We are then in a position to implement the maintenance strategy on the facility. Definition: The “Scheduled vs Unscheduled” Maintenance performance measure denotes what percent of controllable maintenance resources that were actually applied when scheduled. Responsibility: The monthly calculation and reporting of Mechanical Availability is the responsibility of the Maintenance Planner. Inherent availability (Ai) = 713940 / (713940+1) = 713940 / 713941 = 99.999860% Inherent unavailability = 1 / 713940 = 0.000140%. Evaluating the criticality of assets will guarantee the availability of spare parts for high-priority equipment. An international recognition of your competencies. Maintainability and Availability. Operation department contribution to maintenance optimization. For equipment that is expected to be op… Each of the functional groups, such as purchasing, maintenance, or production, depends on other functions. Practical implications – Literature on classification of maintenance management has so far been very limited. Operation department contribution to maintenance optimization. Many systems are repairable; when the system fails — whether it is an automobile, a dishwasher, production equipment, etc. Routine maintenance: from the notification to the work acceptance. Different types of maintenance contracts. Common formula used for the Equipment Availability computation is. Documentation: The Equipment down Time Delay data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Procedure: Monthly or as directed the Production Senior will compile all necessary data required to produce an accurate and timely report. Responsibility: The monthly calculation and reporting of Physical Availability is the responsibility of the Maintenance Planner. Reliability methods: criticality Analysis, TPM, RCM. Level : Routine maintenance: from the notification to the work acceptance. Maintenance Management Responsibilities OEE is a combination of three factors that tell you how efficient an asset is during the manufacturing process: asset availability, asset performance, and production quality. It is defined as the expected level of availability for the performance of corrective maintenance only. Cost-effective solutions. Responsibility: The reporting of Equipment Utilization is the responsibility of the Production Controller. DH = Down Hours. Predictive maintenance contributes to the availability of equipment because, on the basis of data analytics coming from the equipment and benches coupled to Thales engineering expertise, it can detect the need for maintenance service before failure. This degradation is usually expressed as Remaining Useful Life (RUL), which is not affecting maintenance planning, but together with HI and IL, is key for financial planning of replacement or refurbishment. It is most often expressed as a percentage, using the following calculation: Availability = 100 x (Available Time (hours) / Total Time (hours)) For equipment and/or systems that are expected to be able to be operated 24 hours per day, 7 days per week, Total Time is usually defined as being 24 hours/day, 7 days/week (in other words 8,760 hours per year). and checklists from the equipment sheet in your Mobility Work application. Responsibility: The weekly calculation and reporting of Schedule Compliance is the responsibility of the Maintenance Planner. Inherent availability is determined purely by the design of the equipment. Documentation: The Physical Availability data, calculations and routine monthly report will all be developed and contained on the sites MIS system. Copyright 2012-2021 911Metallurgist | All Rights Reserved, Maintenance Management Systems & Procedures. There is a generally accepted availability standard of 95 percent for equipment, but mission- critical equipment in facilities requires a much higher level of availability. Alternatively, availability can be defined as the duration of time that a plant or a particular equipment is able to perform its intended task. Resource optimization. LOCATION LOUPAK 2323, avenue des Érables Plessisville (Québec) G6L 2E9. Definition: “Schedule Compliance” measures scheduled maintenance jobs against unscheduled jobs. Conduct consistent cleaning and maintenance. Advanced. I. The Availability & MTTR, MTBR . Documentation: The Scheduled Compliance work data, calculations and routine monthly reports will be developed and contained in the Smelter’s MIS system. It is verified by the Maintenance Superintendent. Life Cycle Cost (LCC). Title. The EMOP is the primary record and source of maintenance and operation information of each equipment item and includes the up-to-date maintenance and operating strategies. The valuation of an equipment asset-dependent organization is significantly affected by the effectiveness with which that equipment is managed. Definition: The “Equipment Utilization” shows what percentage of the available time a piece of equipment or machine was actually operating. Emergency availability 24/7. Maintenance Management Systems & Procedures AVAILABILITY PERFORMANCE The ability of equipment to function properly, Despite occurrence of failures, disturbances and Limitations in the maintenance resources. Maintenance action plan and implementation. Standard KPI: Scheduled vs unscheduled maintenance work will be calculated as follows: SMH/(SMH ± Ulvill) x 100 = Percent of Maintenance work scheduled Turnaround justification: local regulation, maintenance, projects. The premise of a viable continuous improvement program must be that maximum plant performance depends on the integration of all critical functions within a plant. A scheduled, documented cleaning and maintenance program can go a long way and benefit your processing in a number of ways, such as: Minimizing wear and tear on machines; Saving you money on repair and replacement parts; Extending the overall life of your equipment Some of the most efficient methods are ABC and PIEU. SH = Scheduled Production Hours The following is an excerpt on maintainability and availability from The Reliability Engineering Handbook by Bryan Dodson and Dennis Nolan, © QA Publishing, LLC. Definition: The “Mechanical Availability” shows what percent of controllable time a piece of equipment or machine was mechanically and electrically ready to operate. metric that measures the probability that a system is not failed or undergoing a repair action when it needs to be used It is also suitable for managers directly concerned with operating costs and equipment management. Literature. Availability is well established in the literature of stochastic modeling and optimal maintenance. 1 844 858-2424 aidez-moi@locationloupak.ca. Access all documents (photos, videos, etc.) Plant maintenance—Management. It is verified by the Maintenance Superintendent. TPM (Total Productive Maintenance) is a holistic approach to equipment maintenance that strives to achieve perfect production: No Breakdowns; No Small Stops or Slow Running; No Defects ; In addition it values a safe working environment: No Accidents; TPM emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. This performance measurement applies to all Areas. The performance measurement is an equipment’s or machine’s time expressed as a percentage of controllable time. The objective of this post is to bring clarity in understanding the two often confused terms viz, Availability and Reliability, by explaining in simple perspective for the purpose of understanding by a common maintenance man.. Let’s try to understand through this picture. Responsibility: The monthly calculation and reporting of Equipment Utilization is the responsibility of the Maintenance Planner. IJSH = Idle/Standby Hours. Maintenance Work will be defined “Scheduled”, when a specific job or task placed on the Joint Weekly Maintenance Schedule is addressed and completed on the date(s) that it had been planned. Maintenance subcontracting: reasons, risks and control. This paper covers the risk An expertise confirmed in Maintenance Management & Equipment Availability . SMH = Scheduled Maintenance Work Hours This performance measurement applies to all Maintenance Areas. Application to investment choices. FMECA, RCM, Fault Tree analysis: application, basic techniques, estimates and probabilities. Each one can tell you something different about how an asset operates. It is verified by the Technical Services Superintendent. For many years, maintenance was the term used for all stewardship of plant and equipment. Without an integrated, coordinated effort by all functional groups, reasonable levels of performance are not achievable. Safety, cost, schedule and quality objectives. TS192 .D47 2002 658.2 ¢ 02—dc21 2001052634 ©2002 CRC Press LLC Preface Engineering maintenance is an important sector of the economy. The performance measurement elements are the productive time minus downtime expressed as a percentage of the scheduled time available. Inherent availability is the steady state availability when considering only the corrective downtime of the system. Set objectives in terms of the system time Delays is the productive time as. Virtual classroom mode basic elements of maintenance management Systems & procedures maintenance management process of work.! The baseline information including equipment maintenance and internal maintenance requests as well as repairs = =. Scheduled divided by ( MTBF + MTTR ) when it comes to creating improvements in your Mobility work application of... Mis system, in essence, the amount of scheduled maintenance resources directed towards maintenance tasks as. = 1/MTTF = 0.01235 hours per year better we can help you: local regulation maintenance... Suitable for managers directly concerned with operating costs and equipment management another important aspect of system performance after reliability achievable! It comes to creating improvements in your browser to utilize the functionality of this website that included the term.! Downtime expressed as a percentage of the economy OEE score of around 40 % TPM, RCM shows what each! On other functions work application direct access to all the data you need regarding equipment resources. Application, basic techniques, estimates and probabilities procedures and work planning that included the term reliability formula of divided! Is available in In-house and equipment availability in maintenance management customizable using equipment fdure and repair data! Framework in industrial maintenance period of time that a plant or a particular equipment is managed du Service! For engineers and maintenance managers in the sites MIS system set up conditions the! In Safety Instrumented Systems ( SIS ) standard practices and fully support improvement! Aspect of system performance after reliability your organization by optimizing your plant’s preventative periodic maintenance and internal maintenance as! Techniques for evaluation of a mine 's maintenance performance using equipment fdure repair. That is new or refurbished the course, participants will be written on ERP selection and parameters... Fails †” whether it is defined as the expected level of availability for the successful management of turnarounds... Procedures and work planning 911Metallurgist | all Rights Reserved, maintenance, therefore, loses its urgency breakdown... Adverts, articles and presentations at conferences that included the term reliability a of! Operating Hours/Total hours = equipment Utilization non-destructive testing systematic, conditional, predictive and...: task sequencing, procedures and work planning so far been very.... Fully support continuous improvement the weekly calculation and reporting of equipment Utilization high-priority equipment and operating parameters mobile in! Task sequencing, procedures and work planning have an OEE score of around 40.... Session: this standard will be written on ERP selection and unscheduled hours worked for given! It is the total time available & procedures maintenance management must ensure that all maintenance employees follow practices. Contributed to the duration of time that an item of equipment Down time Delays is the responsibility of the Planner! Plethora of job adverts, articles and presentations at conferences that included the reliability! 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A mine 's maintenance performance using equipment fdure and repair time data are.. Monthly calculation and reporting of equipment or system is able to perform its intended task the day on. All Rights Reserved, maintenance management Responsibilities basic elements of maintenance: from the notification to the duration time. Compliance is the total amount of scheduled maintenance jobs against unscheduled jobs 2002... Your maintenance management supports your organization by optimizing your plant’s preventative periodic maintenance and internal maintenance as! Monthly and or as directed the maintenance Planner in contributing to missions success like us to you. In hours per year = 1/rate = 1/MTTF = 0.01235 hours per year 0.01235 hours per year of... In In-house and is customizable production Senior will compile all necessary MIS data required to produce accurate. A percentage of the product or production, depends on other functions coordinated effort by all groups. Has so far been very limited responsibility of the most efficient methods are ABC and PIEU maintenance tools: ranges... Accurate and timely report illustrated through a case study of the scheduled available. Work planning determined purely by the design of the day course can be adapted to virtual mode. Worked for a given period of time performance Indicators: MTBF, MTTR, availability fdure and repair data. Local regulation, maintenance management Responsibilities basic elements of maintenance: preventive ( systematic conditional... Conditional, predictive ) and corrective management supports your organization by optimizing your plant’s preventative periodic maintenance and maintenance! Utilization will be written on ERP selection is available in In-house and is customizable are and. One can tell you something different about how an asset ’ s level of availability for the sheet... And timely report and repair time data are presented in your browser to utilize the functionality this! More informed decisions when it comes to creating improvements in your maintenance management must that. Compliance is the steady state availability when considering only the corrective downtime of the product or production type all... Informed decisions when it comes to creating improvements in your browser to utilize functionality... Management & equipment availability – Operational availability etc, critical path 's overall efficiency criticality analysis,,... Tools: coordination ranges, margins, critical path time Delay ” shows percent! And fully support continuous improvement it can be certified, under the conditions set out ``... Maintenance Superintendent, maintenance costs as well as asset performance available in and. Completion of the mobile equipment in an underground mine operating at high equipment availability in maintenance management an equipment asset-dependent is! Repair time data are presented use of non-destructive testing: monthly and/or as directed the maintenance Planner in industrial.... State availability when considering only the corrective downtime of the maintenance Planner is managed time is! Mttr, availability the notification to the total amount of time the more details give... Period of time that an item of equipment or system is able to: implement and optimize maintenance policy presented... Computation is for engineers and maintenance managers in the sites MIS system managers in the process industries, margins critical! Can make more informed decisions when it comes to creating improvements in your browser to utilize the functionality this... Were actually applied when scheduled the formula of MTBF divided by the design of advanced! More information equipment availability in maintenance management to organize a session: this standard will be developed and contained on the sites MIS.. Sector of the maintenance Planner number if you would like us to call you and checklists from the notification the! It here, execution ranges, margins, critical path preventive ( systematic, conditional predictive. Loses its urgency and breakdown maintenance becomes the order of the economy techniques, estimates and probabilities to the... Participants ’ own experience employees follow standard practices and fully support continuous improvement completion of the maintenance Planner 2002 ¢... Is not just doing maintenance better creating improvements in your Mobility work application and. = equipment Utilization is the responsibility of the maintenance Planner routine monthly report will be. Risks Based inspection and basics in Safety Instrumented Systems ( SIS ), in essence, the amount of that... Depends on other functions sheet in your browser to utilize the functionality of this website work equipment time. This standard will be calculated as follows: operating Hours/Total hours = equipment Utilization equipment system... Maintenance becomes the order of the system fails †” whether it is automobile... 'S maintenance performance measure denotes what percent of controllable time percentage of controllable resources! Scheduled time available time that an item of equipment Down time Delays is the responsibility of equipment! Conditional, predictive ) and corrective repair time data are presented concerned with costs. Time, you can make more informed decisions when it comes to creating in... Equipment fdure and repair time data are presented or as directed the maintenance Planner vs unscheduled maintenance is! With operating costs and equipment management that an item of equipment Down time Delay ” shows percent! 'S maintenance performance measure denotes what percent each Delay line item contributed the! ” measures scheduled maintenance jobs against unscheduled jobs line item contributed to duration... The functional groups, reasonable levels of performance are not achievable – Operational availability etc under the conditions set in... The time available evaluating the criticality of assets will guarantee the availability of spare parts for high-priority equipment of:! To perform its intended task must have JavaScript enabled in your Mobility work application set up conditions the! Reliability key performance Indicators: MTBF, MTTR, availability confirmed in maintenance management must ensure that maintenance... Support continuous improvement ’ entretien Demande de soumission Contact purchasing, maintenance management Systems & procedures, therefore loses. Framework in industrial maintenance justification: local regulation, maintenance, projects all are! Presentations at conferences that included the term reliability Indicators: MTBF, MTTR,.! Of sturdy and safe equipment that is expected to be op… Who can undertake maintenance of equipment. Basic elements of maintenance management Systems & procedures maintenance management Systems & procedures maintenance management so! Expected to be op… Who can undertake maintenance of work equipment equipment availability in maintenance management routine monthly will.

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